Ryobi Saw SS50 User Guide

OPERATOR'S MANUAL  
SPEED SAW™  
SS50  
DOUBLE INSULATED  
THANK YOU FOR BUYING A RYOBI SPEED SAW.  
Your new Speed Saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of  
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire operator's manual before using your new Speed Saw.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your Speed Saw properly  
and only for what it is intended, you will enjoy years of safe, reliable service.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
 
GENERAL SAFETY RULES  
Dress properly. Do not wear loose clothing or  
WARNING:  
Read and understand all instructions. Failure to  
follow all instructions listed below, may result in  
electric shock, fire and/or serious personal injury.  
jewelry. Contain long hair. Keep your hair, cloth-  
ing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in mov-  
ing parts.  
Avoid accidental starting. Be sure switch is off  
before plugging in. Carrying tools with your finger  
on the switch or plugging in tools that have the switch  
on, invites accidents.  
SAVE THESE INSTRUCTIONS  
WORK AREA  
Remove adjusting keys or wrenches before turn-  
ing the tool on. A wrench or a key that is left at-  
tached to a rotating part of the tool may result in  
personal injury.  
Keep your work area clean and well lit. Cluttered  
benches and dark areas invite accidents.  
Do not operate power tools in explosive atmo-  
spheres, such as in the presence of flammable  
liquids, gases, or dust. Power tools may create  
sparks which may ignite the dust or fumes.  
Do not overreach. Keep proper footing and bal-  
ance at all times. Proper footing and balance en-  
ables better control of the tool in unexpected situa-  
tions. Do not use on a ladder or unstable support.  
Keep bystanders, children, and visitors away  
while operating a power tool. Distractions can  
cause you to lose control.  
Use safety equipment. Always wear eye protec-  
tion. Dust mask, non-skid safety shoes, hard hat, or  
hearing protection must be used for appropriate con-  
ditions.  
ELECTRICAL SAFETY  
Double insulated tools are equipped with a po-  
larized plug (one blade is wider than the other).  
This plug will fit in a polarized outlet only one  
way. If the plug does not fit fully in the outlet,  
reverse the plug. If it still does not fit, contact a  
qualified electrician to install a polarized outlet.  
Do not change the plug in any way. Double insu-  
TOOL USE AND CARE  
Use clamps or other practical way to secure and  
support the workpiece to a stable platform. Hold-  
ing the work by hand or against your body is un-  
stable and may lead to loss of control.  
Do not force tool. Use the correct tool for your  
application. The correct tool will do the job better  
and safer at the rate for which it is designed.  
lation  
eliminates the need for the three-wire  
grounded power cord and grounded power supply  
system.  
Do not use tool if switch does not turn it on or  
off. Any tool that cannot be controlled with the switch  
is dangerous and must be repaired.  
Avoid body contact with grounded surfaces,  
such as pipes, radiators, ranges, and refrigera-  
tors. There is an increased risk of electric shock if  
your body is grounded.  
Disconnect the plug from power source before  
making any adjustments, changing accessories,  
or storing the tool. Such preventive safety mea-  
sures reduce the risk of starting the tool acciden-  
tally.  
Don’t expose power tools to rain or wet condi-  
tions. Water entering a power tool will increase the  
risk of electric shock.  
Do not abuse the cord. Never use the cord to  
carry the tools or pull the plug from an outlet.  
Keep cord away from heat, oil, sharp edges, or  
moving parts. Replace damaged cords immedi-  
ately. Damaged cords increase the risk of electric  
shock.  
Store idle tools out of the reach of children and  
other untrained persons. Tools are dangerous in  
the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp  
and clean. Properly maintained tools with sharp  
cutting edges are less likely to bind and are easier  
to control.  
When operating a power tool outside, use an  
outdoor extension cord marked “W-A” or “W”.  
These cords are rated for outdoor use and reduce  
the risk of electric shock.  
Check for misalignment or binding of moving  
parts, breakage of parts, and any other condi-  
tion that may affect the tool’s operation. If dam-  
aged, have the tool serviced before using. Many  
accidents are caused by poorly maintained tools.  
PERSONAL SAFETY  
Stay alert, watch what you are doing, and use  
common sense when operating a power tool. Do  
not use tool while tired or under the influence of  
drugs, alcohol, or medication. A moment of inat-  
tention while operating power tools may result in  
serious personal injury.  
Use only accessories that are recommended by  
the manufacturer for your model. Accessories that  
may be suitable for one tool, may become hazard-  
ous when used on another tool.  
3
 
GENERAL SAFETY RULES  
When servicing a tool, use only identical replace-  
SERVICE  
ment parts. Follow instructions in the Mainte-  
nance section of this manual. Use of unauthorized  
parts or failure to follow Maintenance Instructions  
may create a risk of electric shock or injury.  
Tool service must be performed only by quali-  
fied repair personnel. Service or maintenance per-  
formed by unqualified personnel could result in a risk  
of injury.  
SPECIFIC SAFETY RULES  
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact  
hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the  
operator.  
Make sure your extension cord is in good condi-  
tion. When using an extension cord, be sure to  
use one heavy enough to carry the current your  
product will draw. A wire gage size (A.W.G.) of at  
least 16 is recommended for an extension cord  
100 feet or less in length. A cord exceeding 100  
feet is not recommended. If in doubt, use the next  
heavier gage. The smaller the gage number, the  
heavier the cord. An undersized cord will cause a  
drop in line voltage resulting in loss of power and  
overheating.  
ADDITIONAL SAFETY RULES  
Know your power tool. Read operator’s manual  
carefully. Learn its applications and limitations,  
as well as the specific potential hazards related  
to this tool. Following this rule will reduce the risk  
of electric shock, fire, or serious injury.  
Always wear safety glasses. Everyday eye-  
glasses have only impact-resistant lenses; they  
are NOT safety glasses. Following this rule will re-  
duce the risk of serious personal injury.  
Protect your lungs. Wear a face or dust mask if  
the operation is dusty. Following this rule will re-  
duce the risk of serious personal injury.  
Inspect for and remove all nails from lumber be-  
fore sawing. Following this rule will reduce the risk  
of serious personal injury.  
Protect your hearing. Wear hearing protection  
during extended periods of operation. Following  
this rule will reduce the risk of serious personal in-  
jury.  
Drugs, alcohol, medication. Do not operate tool  
while under the influence of drugs, alcohol, or  
any medication. Following this rule will reduce the  
risk of electric shock, fire, or serious personal injury.  
Inspect tool cords periodically and, if damaged,  
have repaired at your nearest Factory Service  
Center or otherAuthorized Service Organization.  
Constantly stay aware of cord location. Follow-  
ing this rule will reduce the risk of electric shock or  
fire.  
Save these instructions. Refer to them frequently  
and use them to instruct others who may use  
this tool. If you loan someone this tool, loan them  
these instructions also.  
Check damaged parts. Before further use of the  
tool, a guard or other part that is damaged should  
be carefully checked to determine that it will op-  
erate properly and perform its intended function.  
Check for alignment of moving parts, binding of  
moving parts, breakage of parts, mounting, and  
any other conditions that may affect its opera-  
tion. Aguard or other part that is damaged should  
be properly repaired or replaced by an autho-  
rized service center. Following this rule will reduce  
the risk of shock, fire, or serious injury.  
WARNING:  
Some dust created by power sanding, sawing,  
grinding, drilling, and other construction activities  
contains chemicals known to cause cancer, birth  
defects or other reproductive harm. Some examples  
of these chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement  
and other masonry products, and  
• arsenic and chromium from chemically-  
treated lumber.  
Secure work. Use clamps or a vise to hold work  
when practical. It is safer than using your hand and  
frees both hands to operate tool.  
Your risk from these exposures varies, depending  
on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety  
equipment, such as those dust masks that are  
specially designed to filter out microscopic particles.  
Do not abuse cord. Never carry the tool by the  
cord or yank it to disconnect it from the recep-  
tacle. Keep cord away from heat, oil, and sharp  
edges. Following this rule will reduce the risk of elec-  
tric shock or fire.  
4
 
SYMBOLS  
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.  
Proper interpretation of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
A
Hz  
W
Amperes  
Hertz  
Current  
Frequency (cycles per second)  
Watt  
Power  
min  
Minutes  
Time  
Alternating Current  
Type or a characteristic of current  
n
No Load Speed  
Rotational speed, at no load  
0
Class II Construction  
Designates double-insulated  
construction tools  
.../min  
Revolutions or Reciprocation Per Minute  
Safety Alert  
Revolutions, strokes, surface speed,  
orbits etc. per minute  
Indicates danger, warning or caution.  
It means attention!!! Your safety is  
involved.  
Wet Conditions Alert  
Do not expose to rain or use in damp  
locations.  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident  
prevention measures.  
SYMBOL MEANING  
DANGER:Failuretoobeyasafetywarningwillresultinseriousinjurytoyourselfortoothers. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.  
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to  
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and  
personal injury.  
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.  
SAVE THESE INSTRUCTIONS  
5
 
SPECIFICATIONS  
Rating  
120 VOLTS, 60 HZ, AC ONLY  
1/4 in. (6.4 mm)  
1/8 in. (3.2 mm)  
30,000 RPM  
Collet  
Collet Adaptor  
No Load Speed  
Amps  
5
Net Weight  
3.08 lbs. (1.4 kg)  
UNPACKING  
INSTRUCTIONS  
PACKING LIST  
Your Speed Saw has been shipped completely  
assembled.  
Speed Saw with Depth Adjustment Ring  
Case  
Carefully remove the Speed Saw and accessories  
from the box. Make sure that all items listed in the  
packing list are included.  
Bits (2)  
Collet  
Collet Adaptor  
Circle Cutter  
Wrench  
Inspect the Speed Saw carefully to make sure no  
breakage or damage has occurred during  
shipping.  
Do not discard the packing material until you have  
carefully inspected and satisfactorily operated the  
tool.  
Operator's Manual  
WARNING:  
If any parts are missing, do not operate this tool until  
the missing parts are replaced. Failure to do so could  
result in possible serious personal injury.  
APPLICATIONS  
You may use your Speed Saw for the purposes listed below:  
Cutting electrical outlet openings in drywall or wood paneling.  
Creating decorative wood accents.  
Cutting tile.  
NOTE: Most of these applications require different types of bits. Be sure to use the right-sized bit for your tool.  
DANGER:  
Do not cut electrical outlet openings with live electrical wires. Do not cut walls that may have live electrical wiring  
behind them. Shut off breakers or remove fuses to disconnect the circuit. Always hold the tool by its thermoplastic  
housing.  
6
 
FEATURES  
DOUBLE INSULATION  
SWITCH  
Your Ryobi power tool is double insulated. This means  
you are separated from the tool's electrical system by  
two complete sets of electrical insulation. This extra  
layer of insulation is intended to protect the user from  
electricalshockduetoabreakinthewiringinsulation. All  
exposed metal parts are isolated from the internal metal  
motor components with protecting insulation. Double  
insulated tools do not need to be grounded.  
YourSpeedSawhasaconvenientlylocatedslideswitch.  
SPINDLE LOCK  
A spindle lock secures the spindle and allows you to  
easily loosen the collet nut and change bits.  
NOTE:DonotrunSpeedSawwithspindlelockengaged.  
DEPTH ADJUSTMENT RING  
Your Speed Saw is equipped with a depth adjustment  
ring that allows you to adjust the depth of cut up to 1 in.  
(2.5 cm).  
WARNING:  
The double insulated system is intended to protect  
the user from shock resulting from a break in the tool's  
internal wiring. Observe all normal safety precautions  
related to avoiding electrical shock.  
CIRCLE CUTTER  
The circle cutter enables you to quickly cut circles from  
3.5 in. (8.9 cm) in diameter to 12 in. (30.5 cm) in  
diameter.  
Important: Servicing of a tool with double insulation  
requires extreme care and knowledge of the system and  
should be performed only by a qualified service  
technician. For service we suggest you return the tool to  
yournearestRYOBIAUTHORIZEDSERVICECENTER  
for repair. When servicing use only identical Ryobi  
replacement parts.  
ERGONOMIC DESIGN  
ThedesignofyourSpeedSawprovidesforeasyhandling  
and maintaining proper control when cutting. It has been  
designed to be comfortable and easy to grasp when  
operating in different positions or at different angles.  
ELECTRIC MOTOR  
Your Speed Saw has a precision built electric motor. It  
should be connected to a power supply that is 120 volts,  
60 Hz, AC only (normal household current). Do not  
operate this tool on direct current (DC). A voltage drop of  
more than 10 percent will cause a loss of power and the  
motor will overheat. If your tool does not operate when  
plugged into an outlet, double-check the power supply.  
7
 
FEATURES  
SWITCH  
COLLET NUT  
BIT  
SPINDLE LOCK  
ADJUSTING  
KNOB  
DEPTH  
ADJUSTMENT RING  
Fig. 1  
WARNING:  
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such  
alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal  
injury.  
8
 
ADJUSTMENTS  
TO TIGHTEN  
TO LOOSEN  
WARNING:  
Your Speed Saw should never be connected to power  
supply when you are assembling parts, making  
adjustments, cleaning, performing maintenance, or  
when not in use. Disconnecting your Speed Saw will  
prevent accidental starting that could cause serious  
injury.  
INSERTING/REMOVING BITS  
See Figure 2.  
Follow these directions when inserting and removing  
bits.  
UNPLUG YOUR SPEED SAW.  
Fig. 2  
WARNING:  
Failure to unplug your Speed Saw could result in  
accidental starting causing serious injury.  
WARNING:  
Do not use bits with undersized shanks. Undersized  
shanks will not tighten properly and could be thrown  
from the tool causing injury.  
CAUTION:  
ADJUSTING DEPTH OF CUT  
To prevent damage to the spindle or spindle lock,  
always allow motor to come to a complete stop before  
engaging spindle lock.  
See Figure 3.  
Follow these directions when adjusting depth of cut.  
UNPLUG YOUR SPEED SAW.  
Depress spindle lock.  
Loosen collet nut by turning counterclockwise with  
WARNING:  
the wrench provided.  
Failure to unplug your Speed Saw could result in  
accidental starting causing serious injury.  
WARNING:  
If you are changing a bit immediately after use, be  
careful not to touch the bit or collet with your hands  
or fingers. They will get burned because of the heat  
buildup from cutting.Always use the wrench provided.  
Loosen adjusting knob by turning counterclockwise.  
Move depth adjustment ring to desired position .  
Tighten adjusting knob by turning clockwise.  
To insert bit: Insert shank end of bit into collet.  
To remove bit: Remove bit once collet nut is loose.  
NOTE: The collet is machined to precision tolerances  
to fit bits with 1/4 in. (6.35 mm) diameter shanks. To  
use bits with 1/8 in. (3.16 mm) shank bits, insert the  
1/8 in. (3.16 mm) adaptor into the 1/4 in. (6.35 mm)  
collet.  
TO TIGHTEN  
Tighten collet nut securely by turning clockwise with  
the wrench provided.  
WARNING:  
If the collet nut is not securely tightened, the bit may  
detach during use causing serious personal injury.  
TO LOOSEN  
ADJUST UP OR  
DOWN  
Fig. 3  
Release spindle lock.  
9
 
ADJUSTMENTS  
REMOVING DEPTH ADJUSTMENT RING  
See Figure 4.  
TAB  
Follow these directions when removing the depth  
adjustment ring.  
Place wrench in tab on depth adjustment ring.  
Depress spring-loaded tab.  
Lift depth adjustment ring off of tool.  
ASSEMBLING CIRCLE CUTTER  
See Figure 5.  
WRENCH  
Follow these directions when assembling the circle  
cutter.  
Attach handle with screw provided.  
Attach pivot point knob with nut provided.  
ATTACHING CIRCLE CUTTER  
See Figure 6.  
Fig. 4  
Follow these directions when attaching the circle cutter.  
UNPLUG YOUR SPEED SAW.  
SCREW  
NUT  
WARNING:  
Failure to unplug your Speed Saw could result in  
accidental starting causing serious injury.  
Assemble circle cutter if necessary. Refer to “AS-  
SEMBLING CIRCLE CUTTER” previously.  
Remove bit if necessary. Refer to “INSERTING/  
REMOVING BITS” earlier in this manual.  
Place adaptor under depth adjustment ring.  
NOTE: Make sure the adaptor fits snugly.  
HANDLE  
Place circle cutter arm on top of depth adjustment  
PIVOT  
POINT KNOB  
ring.  
Fig. 5  
Screw threaded ring onto adaptor, securing circle  
cutter arm.  
THREADED  
RING  
Insert bit. Refer to “INSERTING/REMOVING BITS”  
earlier in this manual.  
CIRCLE  
CUTTER  
ARM  
DEPTH  
ADJUSTMENT  
RING  
ADAPTOR  
Fig. 6  
10  
 
OPERATION  
STARTING/STOPPING SPEED SAW  
See Figure 7.  
Follow these directions when starting and stopping the  
Speed Saw.  
ON (|)  
To start Speed Saw: Depress the switch to the I position.  
TostopSpeedSaw:DepresstheswitchtotheOposition.  
CAUTION:  
We suggest that you practice with your Speed Saw  
before installing a bit and making cuts.  
OFF (O)  
Fig. 7  
OPERATING SPEED SAW  
See Figure 8.  
Follow these directions when operating the Speed Saw.  
Hold Speed Saw firmly with both hands.  
Start Speed Saw.  
Tilt Speed Saw at a 45o angle.  
Plunge bit into material using guide ring as a pivot.  
Raise Speed Saw slowly to a 90o angle.  
Begin cutting.  
USING CIRCLE CUTTER  
See Figure 9.  
Follow these directions when using the circle cutter.  
Assemble circle cutter if necessary. Refer to “AS-  
SEMBLING CIRCLE CUTTER” earlier in this manual.  
Attach circle cutter to Speed Saw if necessary. Refer  
to “ATTACHING CIRCLE CUTTER” earlier in this  
manual.  
Fig. 8  
Adjust depth of cut if necessary. Refer to “ADJUST-  
ING DEPTH OF CUT” earlier in this manual.  
Loosen pivot point knob.  
Move pivot point knob to desired diameter dimen-  
sion.  
Tighten pivot point knob.  
Start Speed Saw.  
Cut a pilot hole in the center of the intended circle.  
Line up pivot point knob with the lead hole.  
Begin cut, applying moderate, steady pressure.  
Hold the Speed Saw firmly with one hand and the  
handle with the other.  
CAUTION:  
Too much force causes heat build up, which can  
shorten the life of the bit.  
Fig. 9  
Work in a clockwise direction, continuing back to the  
starting position.  
Stop Speed Saw.  
11  
 
MAINTENANCE  
WARNING:  
When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or  
cause product damage.  
GENERAL  
BITS  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use.  
Use clean cloths to remove dirt, carbon dust, etc.  
Get faster and more accurate cutting results by keeping  
bits clean. Remove all accumulated build-up from bits  
after each use. Replace bits when they become dull.  
WARNING:  
The bit flutes are sharp and should be handled with  
caution.  
WARNING:  
Do not at any time let brake fluids, gasoline,  
petroleum-based products, penetrating oils, etc.  
come in contact with plastic parts. They contain  
chemicals that can damage, weaken, or destroy  
plastic.  
COLLET  
From time to time, it also becomes necessary to clean  
your collet and collet nut. To do so, simply remove collet  
nutandcolletfromtheshaftandcleanthedustandchips  
that have collected. Then return collet nut to its original  
position.Tightencolletnutoncolletwithoutabitinstalled.  
When electric tools are used on fiberglass boats, sports  
cars, wallboard, spackling compounds, or plaster, it has  
beenfoundthattheyaresubjecttoacceleratedwearand  
possible premature failure, as the fiberglass chips and  
grindings are highly abrasive to bearings, brushes,  
commutators, etc. Consequently, it is not recommended  
thatthistoolbeusedforextendedworkonanyfiberglass  
material, wallboard, spackling compounds, or plaster. If,  
however, you do work with any of these materials, it is  
extremelyimportantthatthetooliscleanedfrequentlyby  
blowing with an air jet.  
LUBRICATION  
All of the bearings in this tool are lubricated with a  
sufficient amount of high grade lubricant for the life of the  
unit under normal operating conditions. Therefore, no  
further lubrication is required.  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields during power tool operation or when  
blowing dust. If operation is dusty, also wear a dust  
mask.  
12  
 
NOTES  
13  
 
OPERATOR'S MANUAL  
SPEED SAW  
SS50  
DOUBLE INSULATED  
**Ampere rating  
EXTENSION CORD CAUTION  
(on tool faceplate)  
0-2.0  
2.1-3.4  
3.5-5.0  
5.1-7.0  
7.1-12.0 12.1-16.0  
When using a power tool at a considerable distance from a  
power source, be sure to use an extension cord that has the  
capacity to handle the current the tool will draw. An under-  
sized cord will cause a drop in line voltage, resulting in over-  
heating and loss of power. Use the chart to determine the mini-  
mum wire size required in an extension cord. Only round jack-  
eted cords should be used.  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100'  
When working with a tool outdoors, use an extension cord  
that is designed for outside use. This is indicated by the letters  
"WA" on the cord's jacket.  
CAUTION: Keep the extension cord clear of the working  
area. Position the cord so that it will not get caught on  
lumber, tools or other obstructions while you are working  
with a power tool.  
Before using any extension cord, inspect it for loose or ex-  
posed wires and cut or worn insulation.  
**Used on 12 gauge - 20 amp circuit.  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to  
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your  
nearest Ryobi Authorized Service Center. You can also check our Web site at  
• MODEL NO. AND SERIAL NO.  
The model number of this tool will be found on a plate attached to the motor housing.  
Please record the model number and serial number in the space provided below.  
• HOW TO ORDER REPAIR PARTS  
WHEN ORDERING REPAIR PARTS,  
ALWAYS GIVE THE FOLLOWING INFORMATION:  
SS50  
• MODEL NUMBER  
• SERIAL NUMBER  
RYOBI TECHNOLOGIES INC.  
1428 Pearman Dairy Road  
Anderson, SC 29625  
Post Office Box 1207  
Anderson, SC 29622  
Phone 1-800-525-2579  
983000-049  
 

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